Industrial Concrete Pipe Machines & Precast Steel Molds
Direct factory manufacturing of high-throughput suspension roller concrete pipe equipment, vertical core-vibration lines, and precision precast steel formwork for municipal drainage, highway box culverts, and non-disruptive trenchless jacking projects worldwide.
XG-1200 Industrial Suspension Roller Pipe Machine
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Heavy-Duty Precast Infrastructure Production Systems
Direct OEM manufacturer of heavy suspension roller machines, core-vibration pipe lines, precision steel molds, and automated cage welders built for 10,000+ continuous cycles.
Concrete Pipe Molds & Production Lines
- Wear-resistant alloy steel
- Customizable pipe dimensions
- High-precision machining
Suspension Roller Pipe Machines
- Suspension roller technology
- Multiple diameter support
- Reliable forming process
Rising Core Vibration Pipe Machines
- Rising core vibration technology
- Multiple diameter support
- Reliable forming process
Steel Cage Welding Machines
- Fully automatic operation
- CNC precision control
- High weld quality
Manhole & Inspection Well Molds
- Precast manhole molds
- Inspection chamber formwork
- Utility vault molds
Septic Tank Molds
- Three-chamber designs
- Household to industrial sizes
- Bio septic options
U-Channel & Drainage Molds
- U-shaped ditch molds
- Irrigation canal formwork
- Custom cross-sections
Box Culvert & Precast House Molds
- Box culvert formwork
- Modular house molds
- Quick assembly design
Concrete Mixers & Batching Plants
- JS series forced mixers
- Diesel & electric options
- Uniform mixing
Construction Machinery
- Heavy lifting capacity
- Safe operation
- Durable construction
Concrete Pipe Plant Sizing & Capacity Calculator
Select your target concrete pipe specifications and project output. Our engineering system will calculate the optimal machinery configuration, mold count, power requirements, and plant footprint.
Engineered for Global Civil Infrastructure
From deep trenchless urban stormwater mains to high-speed railway culverts and agricultural canals, Heliyuan machinery powers mission-critical precast concrete manufacturing worldwide.
Municipal Stormwater & Sewage Pipeline Systems
Complete turnkey machinery and steel molds for standard and reinforced concrete pipes (DN300–DN3000). Engineered for severe municipal wastewater corrosion resistance and leak-proof bell-and-spigot rubber ring joints.
Highway & Railway Precast Box Culvert Tunnels
High-precision modular precast box culvert formwork and segmental utility tunnel casting systems. Designed for rapid assembly, high load-bearing capacity under highway roadbeds, and quick demolding.
Agricultural Irrigation & Water Conservancy U-Channels
Heavy-duty steel casting formwork for precast U-shaped water flumes, roadside ditches, and trapezoidal irrigation channels. Minimizes water seepage in canal networks with smooth hydraulic flow surfaces.
Trenchless Underground Jacking Pipe Solutions
Engineered specifically for non-disruptive underground pipe jacking across urban roads, rivers, and railways. Produces ultra-high density RCC jacking pipes with embedded steel collar rings for massive hydraulic thrust loads.
Mechanical Rigidity & Production Parameters
Every component is machined to strict international civil engineering specifications, ensuring dimensional accuracy and prolonged operational durability.
Pipe Diameter Range
Covers standard and custom diameters for drainage, sewage, and pressure pipes
Pipe Length
Adjustable mold length for different project requirements
Production Capacity
Output per 8-hour shift depending on pipe size and complexity
Vibration Technology
High-frequency vibration ensures uniform concrete compaction and density
Max Pressure Rating
Suitable for low-pressure drainage to high-pressure water transmission
Curing Method
Flexible curing options based on production volume and climate conditions
Mold Material
Wear-resistant alloy steel for long service life and consistent precision
Customization
OEM/ODM available for non-standard sizes, special pipe shapes, and turnkey production lines
Full Mechanical Engineering Parameters & Tolerances
| Parameter | Standard Specification |
|---|---|
| Pipe Diameter | 300 – 3000 mm |
| Pipe Length | 1000 – 4000 mm |
| Wall Thickness | 50 – 300 mm |
| Production Cycle | 8 – 15 min/pipe |
| Vibration Frequency | 50 – 150 Hz |
| Amplitude | 0.5 – 2.0 mm |
| Motor Power | 15 – 75 kW |
| Total Weight | 8 – 35 tons |
| Mold Material | Wear-Resistant Alloy |
| Mold Lifespan | 10,000+ cycles |
Engineered for Extreme Durability, Built for Global Markets
From 20,000W laser cutting and full-furnace stress-relief annealing to containerized export shipping, every Heliyuan machine and mold is engineered to outlast demanding jobsite cycles.
Precision Fiber Laser Cutting
Q235B and Q345B heavy-duty structural steel plates cut with 20,000W industrial fiber laser systems ensuring sub-millimeter seam accuracy and zero thermal distortion.
CNC Multi-Roll Cold Forming
Heavy plate rolling machines ensure exact cylindrical circularity for pipe mold bodies and machine roller shafts without mechanical weak points.
Submerged Arc Automated Welding
Double-sided continuous submerged arc welding process creates deep penetration weld seams with zero porosity, certified for extreme dynamic fatigue.
Furnace Stress-Relief Annealing
Complete workpiece heat treatment in computer-controlled annealing furnaces at 600°C removes all residual internal welding stress, permanently preventing structural deformation.
8-Meter Heavy-Duty CNC Lathe Turning
Suspension roller shafts and mold drive rings undergo one-setup precision machining on extra-long CNC horizontal lathes, ensuring absolute coaxiality.
Dynamic Balancing & Flaw Testing
High-speed dynamic balancing tests paired with ultrasonic non-destructive flaw detection (NDT) eliminate operational resonance and extend bearing lifespan.
72-Hour Continuous Factory Test
Every concrete pipe machine and batching plant executes an unbroken 72-hour trial run under full mechanical load before receiving quality assurance clearance.
Marine-Grade Protective Packaging
Multi-stage anti-corrosion grease treatment, vapor-corrosion-inhibitor (VCI) shrink wrap, and reinforced steel frame crating tailored for trans-ocean freight.
Live video factory tour via WhatsApp or Zoom available upon request · 24-hour response guarantee
Why Civil Engineering Contractors Partner With Heliyuan
Eliminate intermediary markups and communication delays. Heliyuan provides direct factory engineering support, precision mold fabrication, and on-site plant commissioning across the globe.
Wear-Resistant Alloy Molds
Our molds are made from wear-resistant alloy steel, delivering exceptional durability and consistent precision across thousands of production cycles.
Own Factory
We own our modern production base, controlling every step from raw materials to finished products, ensuring stable quality and reliable delivery.
On-Site Global Installation
Our engineering team provides end-to-end installation, commissioning, and training at your facility worldwide.
24/7 Technical Support
Dedicated after-sales support with remote diagnostics, spare parts inventory, and on-call engineers. We guarantee response within 4 hours for critical issues.
Procurement & Engineering FAQ
Everything international contractors and precast pipe plant owners need to know about our machinery, mold lifespans, turnkey engineering, and global shipping.
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Concrete Pipe Production?
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